As consumer expectations, compliance requirements, and operational costs continue to rise, technology is playing a pivotal role in the transformation of the food manufacturing industry. Efficiency, traceability, and product integrity are no longer just operational goals – they are critical business imperatives.
At Hellenic, we specialise in software and hardware solutions that enhance productivity, reduce errors, and deliver real-time insights for food manufacturers across the UK. Here are five key technologies that forward-thinking businesses should consider to remain competitive and resilient in a fast-evolving landscape.
Full traceability systems – from farm to fork
As food safety regulations become more stringent, and consumers increasingly demand transparency about the origins of their food, robust traceability systems are essential.
UK food businesses are legally required to implement traceability measures, such as the ‘one step back, one step forward’ approach, which mandates tracking the source of ingredients and the destinations of finished products. This is outlined in the Food Safety Act 1990 and further detailed in guidance from the Food Standards Agency.
Hellenic’s Recipe Management System offers a comprehensive solution to meet these requirements. It records every weighing transaction, capturing lot and batch numbers for each ingredient, and logs user identification codes for full traceability. This not only supports compliance with food safety standards but also builds consumer trust in your brand.
Vision systems – Quality you can see
In manufacturing, even small mistakes can lead to big problems – especially when it comes to packaging and product appearance. That’s why many companies now rely on vision systems. These systems use high-speed cameras and smart software to inspect products as they move through production, spotting issues like misaligned labels, broken seals, or defects far more accurately than the human eye.
Hellenic’s Theia Vision System is a prime example. Using fast cameras and lighting technology, Theia checks each product in real time. It detects problems such as label placement, seal integrity and visible faults – helping to reduce waste, avoid rework and ensure consistent quality.
Whatever your industry, Theia supports your team and gives you peace of mind that every product leaving the line meets your high standards.
AutoOCMs – Precision that counts
Ensuring every product is accurately labelled is crucial within the manufacturing industry. AutoOCM (Outer Case Marking) systems help streamline this process – automatically selecting and applying the correct label as products move through the line. By reducing manual errors, they improve accuracy, cut waste, and support compliance by ensuring the right label is always applied.
Our AutoOCM system is a smart, high-speed solution that integrates seamlessly into your existing setup. It uses barcode scanning to identify products and apply the correct label, helping you stay audit-ready and in control of performance data. Whether your priority is quality, efficiency, or reporting, AutoOCM brings confidence to your operation and flexibility to grow as you do.
Automated document generation – Smarter, faster, error-free
Still manually creating despatch notes, invoices, or batch reports? It’s time-consuming and prone to errors. Automated document generation software saves hours of admin time by creating key documents instantly and accurately using live data.
Designed for the food industry and beyond, our Factory Order Processing System v8 (FOPS8) automates critical processes such as order scheduling, batch and yield control, stock management, and sales/despatching/invoicing. It integrates seamlessly with third-party accounting and management systems, improving efficiency and reducing costs.
With automated systems in place, you can improve internal efficiency, meet customer expectations faster, and ensure every document is audit-ready.
Warehouse and stock management – Total control of stock flow
Accurate, real-time inventory management is crucial in the food industry, where tight expiration dates, high volumes, and rapid turnaround are standard. A powerful warehouse and stock management system allows manufacturers to track product movement, optimise space, and avoid costly stock errors.
Hellenic’s Warehouse and Stock Management System is designed with the food industry in mind. It supports dynamic stock control, full traceability, expiry date management, and product rotation. By connecting seamlessly with other production and dispatch systems, it helps manufacturers reduce waste, avoid shortages, and stay fully compliant with food safety and labelling regulations.
Get in touch today and let’s chat about how our Hellenic’s technologies can support your business.
